Plant Engineering & Maintenance

Our approach :

We identify opportunities for energy optimization during the manufacturing process and help you act on them. With years of experience in industrial energy efficiency, we have proven our ability to deliver energy cost reductions for our manufacturing clients.


We can help :

Evaluate your energy usage and opportunities for utility cost reductions through an energy efficiency study, which includes:

Onsite energy optimization evaluation :
we’ll review the way your manufacturing systems are operated and maintained. The process involves direct observation and interviews with operating and maintenance staff to understand how the facility operates on a daily basis. Then we’ll review the operating data to understand how much energy your plant uses daily, weekly, monthly and annually.

Inspection :
Our team will inspect your systems and review available documentation to determine adequacy of instrumentation, operating efficiency, controllability and reliability.

Testing :
we’ll utilize available historical operating data and conduct testing as needed to determine energy efficiencies and the actual flow of purchased / generated thermal and electric energy throughout your facility.

Calculation and cost analysis :
we’ll analyze the collected data and determine which energy optimization modifications will help save you money, and how much.

Documentation :
you will receive a report containing a summary of our findings, a detailed cost-benefits analysis and with our recommendations for specific improvements that will reduce your energy costs and make your manufacturing process more energy efficient.

We provide the solution for :-


  • Optimize electric power generation and power factor maintaining. Load balancing.
  • Optimize use of electrical motors and its safeties.
  • Optimize plant refrigeration (AC’s) generation, distribution and utilization
  • Improve the use of waste heat recovery
  • Optimize plant pneumatic system and air generation, distribution and utilization
  • Study the cost of generating power in-house versus purchasing it, diesel consumption.
  • Optimize the use of thermal heat sinks such as cooling towers, lakes and reservoirs
  • Study Plant safety issues, Fire safety, Equipment & Plant Earthlings, Lightning arresters.
  • Securities CCTV and controls.

Calculating Power require for new plant/existing plant, Planning & Layout of HT room, Metering panel, HT cable seizing, GO switch capacity designing, VCB rating, Transformer rating, Earthing & Earth strips cross-sectional seizing, LT Distribution panel with change over and APFC panels.
Modern power networks consists of wide variety of electrical and power electronics loads, in case of such varying loads, the power factor also varies as a function of the load requirements .So it is practically difficult to maintain consistent power factor by the use of fixed compensation i.e. fixed capacitors which shall need to be manually switched to suit the variations of the load. It can lead to situations where the installation can have a low power factor leading to higher demand charges and levy of power factor penalties. In addition to not being able to achieve the desired power factor it is also possible that the use of fixed compensation can also result in leading power factor under certain load conditions. This is also unhealthy for the installation as it can result in over voltages, saturation of transformers, mal operation of diesel generating sets, penalties by electricity supply authorities etc. It is therefore necessary to automatically vary, without manual intervention, the compensation to suit the load requirements. This is achieved by using on Automatic Power Factor Correction (APFC) system which can ensure consistently high power factor without any manual intervention. In addition, the occurrence of leading power factor will be prevented. APFC products are fully automatic in operation and can be used to achieve, consistently high power factor under fluctuating load conditions Reduced KVA demand charges, Lower energy consumption in the installation by reducing losses Preventive leading power factor in an installation.
A distribution board (or panel board) is a component of an electricity supply system which divides an electrical power feed into other circuits, It has a key role in supplying power and protecting permanently installed equipment for building such as power and lighting facilities while providing a protective fuse or circuit breaker for each circuit, in a common enclosure.
Control desk is use where operation is different side from panel. Our panels are suitable as per height for human operation and spacious operation desk, easy to operate by hand, made from good quality base Pushbutton & Indicators. Connection details fixing at panel's Door.
In electrical power distribution, a bus bar is a strip or bar of copper, brass or aluminum that conducts electricity within a switchboard, distribution board, substation, battery bank or other electrical apparatus. Its main purpose is to conduct electricity. The cross-sectional size of the busbar determines the maximum amount of current that can be safely carried. A bus duct is metal bar that supports and contains a group of electrical bus bars. The duct comes in standard 10 foot lengths.The greatest advantages of bus ducts is that they are capable of adding or removing a branch circuit without removing voltage from the whole duct.
Factors to be considered in the installation of a generator are:
  • Access and maintenance location.
  • Floor loading.
  • Vibration transmitted to building and equipment.
  • Ventilation of room.
  • Engine exhausts piping and insulation.
  • Noise reduction.
  • Method of engine cooling.
  • Size and location of fuel tank.
  • Local, national or insurance regulations.
  • Smoke and emissions requirements.
Selecting An Air Compressor: If the compressor is too small, system air pressure will drop and air flow will not meet demand; if too large, initial product cost will be elevated and installation and power costs will be excessive.
Type of application :
  • Where will the compressor be located and how do you ensure proper ventilation
  • What pressure (PSI) do you require
  • How much air flow (CFM) do you require
  • What motor horsepower do you require
  • What size air tank do you require
  • What pump features should you consider
  • What air pipe sizing require & procedure close looping
  • What are the electrical requirements of the Installation Site. When selecting a dryer consider several factors:
    • Dew point requirement
    • Inlet air temperature
    • Ambient air temperature
    • Operating pressure
    • Airflow
    • Available utilities
When installing a sewage treatment plant, we do recommend that you consider all of the factors listed below:
  • Discharge consent
  • Position of treatment plant
  • Power supply and sitting of services
  • Depth (invert level) of treatment plant
  • Depth of discharge pipe
  • Access for contractors
  • Disposal of excavated material
  • Ground conditions
  • Backfill once plant is in position
  • Check on qualifications (previous installations) of contractor
Analysis and evaluation of Fire & Security Risks. Survey of premises, which are to be protected, advice and assistance on all types of Fire and Security requirements. Installation, testing, commissioning and maintenance of systems, providing training to Security/operating Staff for operation of systems and preventing further losses. Design, Installation, Testing, Commissioning & all Types of Fire Alarm & Smoke Detection Systems, Fire Alarm System. Hydrant & Sprinkler Systems All types of Electrical Installation Works
In Industries communications refers to wide range of hardware and software products and protocols used to communicate between standard computer platform and devices used for automation application. It is the technologies that results in operation of machines and systems without significant human intervention and achieves performance superior to manual operation .

Poor layout design is determine as a major problem contribution in small and medium industry. These particular problems thus affect the productivity and the line efficiency as well. Throughout the study, the aim is to proposed new layout to the related company to increase their productivity. The major step is to identify a bottleneck workstation in current layout. After identify related problems, the current layout is redesign by computing the standard time and processing time in each workstations.

This project are interested on product layout. Product layout is defined as flow-shop layout where number of machine and work processes are arranged so that the products will pass through several workstation. Due to high demand the resources was rearranged from process layout to product layout.

  • Submission of application
  • Processing and obtaining assurance / sanction
  • Complete the work and obtain release order
  • Provides the intact information as per the updated Government Policy, Act & Procedures
  • These information needs some liasioning work with other Government Departments
Important part of the plastic injection molding process are the process parameter settings such as hold time and screw plasticizing time. Process parameters give direct control over part quality and cycle time. Process parameters can heavily influence the energy consumption of a molding machine.

Should you have any query please contact us!

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